Product Description
Specification:
Product Name: Turbine Disc
Model Number: Customized
Material: Superalloy
Size:As per customers' demand
Product Brand: YiLi Casting
Machining Process: Five-Aixs Machining Center
Casting Method:Pure silica sol processing or vacuum casting
OEM Service:Available
Testing Service:Available
What is our mainly business ?
A-1:Casting method:
At present, the precision casting process we adopt include: vacuum casting, lost wax investment casting and low pressure casting, the vacuum casting products' advantage is the most outstanding in our company.
(1) Vacuum casting can help the excluding of gas in the mould and inhibit the turbulence and the volume of gas. It can overcome the disadvantages of the traditional casting, and make the filling ability of the metal liquid improve significantly.
(2) Because of the improvement of filling ability while vacuum casting, the metal liquid's casting temperature can be lower than the traditional casting about 20~30 degree.
(3) Possibility of casting parts with big difference on the wall thickness, thin-walled parts and parts with high quality and complicated shapes.
A-2:Material we mainly use:
1.Nickel-based alloy
2. Stainless steel
3. Aluminum material : C355, A6061,A7075,ADC11,AC4C.1.
B: 5-Axis Machining
Our company introduced Japanese Sanchi MAZAK five-axis linkage CNC machining center VARIAXIS i-700.The machine is widely used in blade, impeller, mould industry and other various types of mechanical processing industry of complex curved surface parts processing, it can meet many kinds of processing needs of the medium and small box body parts and space curved surface parts.
C: Casting Machining
We have ordinary lathe ,CNC Lathe and Wire-electrode cutting machine ,so we can the castings machining .
Our Service
OEM Service Available
We can produce all kinds of investment castings, vacuum castings, turbine rotor, turbocharger, turbojet engine parts ,stainless steel casting,Carbon steel casting,etc. Maybe your demands of products is different from other clients, please don't worry, we can produce the product according to your drawings or samples.
Testing service
| Test |
Machine Name |
| Material's chemical component analysis |
Germanic Spectrograph |
| Tensile strength test |
Room temperature tensile test machine |
| High temperature tensile test machine |
| Yield strength test |
Creep test machine |
| Surface defect test |
Fluorescent penetrant test machine (FPT) |
| Inner defect test |
Automatic X-ray inspection |
| Hardness test |
Brienll hardenss tester |
| Rockwell hardness tester |
| Dimension measurement |
Three coordinate measurement |
| Three dimensional (3D) scanner |
| Grain size test |
Metallographical detector |
| |
|
Testing Machine(Quality Assurance):
To guarantee our products' quality, we made strict quality control and quality assurance standards, closely monitoring every key procedure of production process.
By the end of 2013, we have 22 seasoned employees as our professional quality control team. This quality control team is responsible for implementing quality control measures,
monitoring the whole production process, identifying and preventing those products which having any possible defects.
We can provide the testing report according your need by ourself. All these tests can gurantee that our customer can get high quality parts with high precision.
| Material |
Nickel base alloy, pure nickel iron base alloy,Stainless steel,carbon steel, aluminum alloy, cast iron, etc.
1.Nickel base alloy (Inconel738LC,Inconel713c,Inconel618,HastelloyS,HastelloyX,Inconel703,Inconel600,ect,)
2.Iron base alloy (K213/HU/HW
3. Cobalt base alloy
4. Tungsten base alloy
5.Stainless steel (201,202,301,303,304,304H,304L,305,309S,316,316Ti,317,317L,316N ect,)
6.Aluminum alloy (C355/ZL102/A380A) |
| Process |
Vacuum casting, lost wax investment casting, die casting, sand casting |
Our Advantages of abb turbocharger parts :
1>Fully automatic the free cylinder pressure wax machine
2>Water blasting machine for surface treatment of high standards
3>Constant temperature and humidity system shell pipeline
4>Efficient vacuum melting and casting furnace
5>Automatic large heat treatment furnace
6>Aluminum alloy low pressure casting machine
7>Hot steam dewaxing autoclave
8>high degree of automation equipment
9>Over 9 years of manufacture & customer service experience
10>OEM service offer
Machine Equipment we used for abb turbocharger parts :
1).Our company introduced Japanese Sanchi MAZAK five-axis linkage CNC machining center VARIAXIS i-700.The machine is widely used in blade,
impeller, mould industry and other various types of mechanical processing industry of complex curved surface parts processing, it can meet many kinds
of processing needs of the medium and small box body parts and space curved surface parts.
2).We have ordinary lathe ,CNC Lathe and Wire-electrode cutting machine ,so we can the castings machining .
Our Packaging&Shipping
Locomotive Turbocharger Kits Superalloy Investment Casting Turbine Disc
Packaging: As per customers' demand
Shipping: Stock Delivery in 2Days
Our Company
About Company
Weifang Yili Precision Casting Co., Ltd. is located in the famous industrial city, Weifang, in Shandong Peninsula, and is a professional manufacturer and high standards of precision castings.
Our main products include turbocharger spares, turbine wheels, compressor wheels, compressor impellers, gas turbine blades, nozzle rings, nozzle guide vanes, turbojet engine, turbine blades, turbine impellers of gas turbine, turbine blades of steam turbine, marine engine turbine blades and other power equipment precision castings. The materials we adopt mainly include nickel base high temperature alloy, iron base high temperature alloy, cobalt base superalloy, and corrosion resistant stainless steel.
Our company has advanced production equipment, strong technical force, perfect management and high-quality assurance system. Besides, we are trained with regularity, experienced workforce, and excellent and full-range pre-sales, sales, and after-sales services. We currently have the most advanced precision casting production equipment domestically and internationally. We have introduced fully automatic cylinder pressure wax machines, water sandblasting machines, shell pipelines, high vacuum melting casting furnaces, large automatic heat treatment furnaces, aluminum alloy low-pressure casting machines, high degree automatic equipment, X-ray testing machine , Tensile testing equipments and fluorescent flaw detectors ect. which are special detection equipment effectively ensuring the quality of products.
Our company not only sells products throughout China, but also exports them to the United States, Europe, the Middle East and other countries and regions. We have developed our turbine wheels with ninety models. We also manufacture other superalloy or stainless steel precision castings according to customers' demand for specific products.
Our advantages
1>Fully automatic the free cylinder pressure wax machine.
2>Water blasting machine for surface treatment of high standards
3>Constant temperature and humidity system shell pipeline
4>Efficient vacuum melting and casting furnace
5>Automatic large heat treatment furnace
6>Aluminum alloy low pressure casting machine
7>Hot steam dewaxing autoclave
8>high degree of automation equipment
9>Over 9 years of manufacture & customer service experience
10>OEM service offer
Advantage on blades produce:
1.Many years produce experience on gas turbine and aviation blade
2.OEM, finish customer's drawing or sample finish produce ,for the customer information strictly confidential.
3.Full sets of NDT and DT inspection machine in my factory ,every pieces be careful testing before delivery
4.Expect casting produce , we also can finish machining , HIP , PT-aluminide coating and abrasive coating ect, processing requirements.
5.The material now we use Nickel-based alloy ,Iron-based alloy ,Cobalt-base alloys, Stainless steel.
At present, the precision casting process we adopt include: vacuum casting, lost wax investment casting and low pressure casting, the vacuum casting products' advantage is the most outstanding in our company.
(1) Vacuum casting can help the excluding of gas in the mould and inhibit the turbulence and the volume of gas. It can overcome the disadvantages of the traditional casting, and make the filling ability of the metal liquid improve significantly.
(2) Because of the improvement of filling ability while vacuum casting, the metalliquid's casting temperature can be lower than the traditional casting about 20~30 degree.
(3) Possibility of casting parts with big difference on the wall thickness, thin-walled parts and parts with high quality and complicated shapes.
gas locomotive aircraft turbine wheel investment casting
We adhere the 5s production and management concept, constantly improving our products' quality, in order to provide the best quality products and most considerate service to our customers; we satisfy our customers with the most competitive price and the most timely producing time. Because we are dedicated, we are more professional!
Raw Material
1.Nickel base alloy (Inconel738LC,Inconel713c,Inconel618,HastelloyS,HastelloyX,Inconel703,Inconel600,ect,)
2.Iron base alloy (K213/HU/HW
3. Cobalt base alloy
4. Tungsten base alloy
5.Stainless steel (201,202,301,303,304,304H,304L,305,309S,316,316Ti,317,317L,316N ect,)
6.Aluminum alloy (C355/ZL102/A380A) truck marine compressor wheel precision casting
Our products and Service
Series 1: Car and truck turbocharger parts
Turbine wheel, compressor wheel, nozzle ring, turbine
rotor, turbine wheel shaft, diffuser, turbine housing, compressor housing, garrett turbo shaft and wheel etc.
Series 2: Marine and locomotive turbocharger parts
Turbine wheel, compressor wheel, nozzle ring, diffuser, turbine blade, turbine housing, compressor housing, seal ring carrier,bearing support, engine diesel parts/truck diesel engine parts etc.
Series 3: Aviation turbojet engine spare parts
Turbine wheel, compressor wheel, nozzle guide vanes, turbine blade, diffuser, intake casing, casing outer ring, inlet casing, jet nozzle, Parts of aviation engine etc.
Series 4: Gas turbine, steam turbine parts
Turbine wheel, guide vane, compressor wheel, gas and steam turbine blade, etc.
Series 5: Oil, gas, chemical, pump, compressor parts
Pump impeller, close impeller, blower impeller, compressor impeller, water pump impeller, turbine blade, turbine impeller, Guide vane, etc.
Why Choose Us?
Company introduction
1 .Seventeen years of experience in the lost wax investment casting field.
2 Making shell by using pure silica sol, American wax , Australian Zircon powder and sand.
3 Strict control of every produce process, from material prepare to the quality test of finished product .
4 Certification
Product Overviews
1.1.application:
1.2 material:
stainless steel alloy: 301, 304, 304l, 309, 309s,310, 316, 316l...
heat resistent alloy: K418,k465, in718, IN738C, IN738LC...
1.3 casting surface:
1.6-3.2um.
1.4 Quality Inspection
Packing & Delivery
Packaging Details Plywood with whole polyfoam protection
port Qingdao ,China
lead time as things really are
Customers
Contact us
FAQ
Q 1: For the turbine blade , do you accept customized processing ?
A 1: Yes , now our 100% blade produce is customized processing , Now we produce the smallest blade length is 40mm , the thinnest place of blade can meet 0.5mm , the maximum length is 500mm , the weight reached 13kg.
Q2: Now your mainly export country is ?
A2 :Now we have build long-term cooperation relationship with American , Iran Russia customer for blade produce .
Q3: Can I only buy few sample as testing ?
A3: Yes ,Of course . For you buy suitable products , at the beginning you can only buy one or two sample as testing .
Q4: Will you sign NDA for the any drawing we provide ?
A4: Yes , for protect the business secret and our cooperation , it is our duty to sign NDA .
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