Product Description
Specification
Product Name: Compressor Blade
Model Number:Customized
Material:Stainless Steel/Aluminum Alloy/Super Alloy
Size:Customized
Certification:ISO9001:2008
Machining Process:Lost wax investment casting
Used for turbine wheel, compressor wheel, ngv, nozzle ring, etc.
Our products and Application
Series 1: Car and truck turbocharger parts
Turbine wheel, compressor wheel, nozzle ring, turbine
rotor, turbine wheel shaft, diffuser, turbine housing, compressor housing, garrett turbo shaft and wheel etc.
Series 2: Marine and locomotive turbocharger parts
Turbine wheel, compressor wheel, nozzle ring, diffuser, turbine blade, turbine housing, compressor housing, seal ring carrier,bearing support, engine diesel parts/truck diesel engine parts etc.
Series 3: Aviation turbojet engine spare parts
Turbine wheel, compressor wheel, nozzle guide vanes, turbine blade, diffuser, intake casing, casing outer ring, inlet casing, jet nozzle, Parts of aviation engine etc.
Series 4: Gas turbine, steam turbine parts
Turbine wheel, guide vane, compressor wheel, gas and steam turbine blade, etc.
Series 5: Oil, gas, chemical, pump, compressor parts
Pump impeller, close impeller, blower impeller, compressor impeller, water pump impeller, turbine blade, turbine impeller, Guide vane, etc.
Our Service
OEM Service Available
We can produce all kinds of investment castings, vacuum castings, turbine rotor, turbocharger, turbojet engine parts ,stainless steel casting,Carbon steel casting,etc. Maybe your demands of products is different from other clients, please don't worry, we can produce the product according to your drawings or samples.
Testing service
Test |
Machine Name |
Material's chemical component analysis |
Germanic Spectrograph |
Tensile strength test |
Room temperature tensile test machine |
High temperature tensile test machine |
Yield strength test |
Creep test machine |
Surface defect test |
Fluorescent penetrant test machine (FPT) |
Inner defect test |
Automatic X-ray inspection |
Hardness test |
Brienll hardenss tester |
Rockwell hardness tester |
Dimension measurement |
Three coordinate measurement |
Three dimensional (3D) scanner |
Grain size test |
Metallographical detector |
|
|
Testing Machine(Quality Assurance):
To guarantee our products' quality, we made strict quality control and quality assurance standards, closely monitoring every key procedure of production process.
By the end of 2013, we have 22 seasoned employees as our professional quality control team. This quality control team is responsible for implementing quality control measures,
monitoring the whole production process, identifying and preventing those products which having any possible defects.
We can provide the testing report according your need by ourself. All these tests can gurantee that our customer can get high quality parts with high precision.
Advantage on blades produce:
1.Many years produce experience on gas turbine and aviation blade
2.OEM, finish customer's drawing or sample finish produce ,for the customer information strictly confidential.
3.Full sets of NDT and DT inspection machine in my factory ,every pieces be careful testing before delivery
4.Expect casting produce , we also can finish machining , HIP , PT-aluminide coating and abrasive coating ect, processing requirements.
5.The material now we use Nickel-based alloy ,Iron-based alloy ,Cobalt-base alloys, Stainless steel.
At present, the precision casting process we adopt include: vacuum casting, lost wax investment casting and low pressure casting, the vacuum casting products' advantage is the most outstanding in our company.
(1) Vacuum casting can help the excluding of gas in the mould and inhibit the turbulence and the volume of gas. It can overcome the disadvantages of the traditional casting, and make the filling ability of the metal liquid improve significantly.
(2) Because of the improvement of filling ability while vacuum casting, the metalliquid's casting temperature can be lower than the traditional casting about 20~30 degree.
(3) Possibility of casting parts with big difference on the wall thickness, thin-walled parts and parts with high quality and complicated shapes.
gas locomotive aircraft turbine wheel investment casting
We adhere the 5s production and management concept, constantly improving our products' quality, in order to provide the best quality products and most considerate service to our customers; we satisfy our customers with the most competitive price and the most timely producing time. Because we are dedicated, we are more professional!
Raw Material
1.Nickel base alloy (Inconel738LC,Inconel713c,Inconel618,HastelloyS,HastelloyX,Inconel703,Inconel600,ect,)
2.Iron base alloy (K213/HU/HW
3. Cobalt base alloy
4. Tungsten base alloy
5.Stainless steel (201,202,301,303,304,304H,304L,305,309S,316,316Ti,317,317L,316N ect,)
6.Aluminum alloy (C355/ZL102/A380A) truck marine compressor wheel precision casting
Our Packaging& Shipping
Gas Turbine Compressor Blade
Packaging: As per customers' demand
Shipping: Stock delivery in 2days
What is our mainly business ?
A-1:Casting method:
At present, the precision casting process we adopt include: vacuum casting, lost wax investment casting and low pressure casting, the vacuum casting products' advantage is the most outstanding in our company.
(1) Vacuum casting can help the excluding of gas in the mould and inhibit the turbulence and the volume of gas. It can overcome the disadvantages of the traditional casting, and make the filling ability of the metal liquid improve significantly.
(2) Because of the improvement of filling ability while vacuum casting, the metal liquid's casting temperature can be lower than the traditional casting about 20~30 degree.
(3) Possibility of casting parts with big difference on the wall thickness, thin-walled parts and parts with high quality and complicated shapes.
A-2:Material we mainly use:
1.Nickel-based alloy
2. Stainless steel
3. Aluminum material : C355, A6061,A7075,ADC11,AC4C.1.
B: 5-Axis Machining
Our company introduced Japanese Sanchi MAZAK five-axis linkage CNC machining center VARIAXIS i-700.The machine is widely used in blade, impeller, mould industry and other various types of mechanical processing industry of complex curved surface parts processing, it can meet many kinds of processing needs of the medium and small box body parts and space curved surface parts.
C: Casting Machining
We have ordinary lathe ,CNC Lathe and Wire-electrode cutting machine ,so we can the castings machining .
Why Choose us as your cooperation partner ?
A: Pass ISO9001-2008 Certification
B: Enough produce capacity and promise delivery time
C :Better quality wax ,silica sol , Zircon power and Mullite Sand. all of this keep the shell we get with good quality .
D : We can provide the testing report according your need by ourself.
Our Company
About company
1. The ISO9001:2008 certification company.
2. Focues technology wax, silica sol precision casting, investment and vacuum casting
3. The production of various kinds of casting: investment and vacuum casting, turbine rotor, turbocharger, turbojet engine parts, nickel base alloy casting, stainless steel casting, alloy steel castings, carbon cast steel, cast iron parts, aluminum alloy castings
4. Our OEM products for industrial locomotive, aerospace, large ships, engineering machinery, chemical industry, petroleum, Marine corps, railway and automobile, etc.
5. Has a group of professional engineers do all kinds of materials, the development of customer OEM products.
6. Build a laboratory equipment like, X-ray machine, CMM, spectrum analysis instrument, metallographic test instrument, magnetic particle inspector, hardness tester, impact tester, universal strength tester.
Our advantages
1>Fully automatic the free cylinder pressure wax machine.
2>Water blasting machine for surface treatment of high standards
3>Constant temperature and humidity system shell pipeline
4>Efficient vacuum melting and casting furnace
5>Automatic large heat treatment furnace
6>Aluminum alloy low pressure casting machine
7>Hot steam dewaxing autoclave
8>high degree of automation equipment
9>Over 9 years of manufacture & customer service experience
10>OEM service offer
Why Choose Us?
Company introduction
1 .Seventeen years of experience in the lost wax investment casting field.
2 Making shell by using pure silica sol, American wax , Australian Zircon powder and sand.
3 Strict control of every produce process, from material prepare to the quality test of finished product .
4 Certification
Product Overviews
1.1.application:
1.2 material:
stainless steel alloy: 301, 304, 304l, 309, 309s,310, 316, 316l...
heat resistent alloy: K418,k465, in718, IN738C, IN738LC...
1.3 casting surface:
1.6-3.2um.
1.4 Quality Inspection
Packing & Delivery
Packaging Details Plywood with whole polyfoam protection
port Qingdao ,China
lead time as things really are
Customers
Contact us
FAQ
Q 1: For the turbine blade , do you accept customized processing ?
A 1: Yes , now our 100% blade produce is customized processing , Now we produce the smallest blade length is 40mm , the thinnest place of blade can meet 0.5mm , the maximum length is 500mm , the weight reached 13kg.
Q2: Now your mainly export country is ?
A2 :Now we have build long-term cooperation relationship with American , Iran Russia customer for blade produce .
Q3: Can I only buy few sample as testing ?
A3: Yes ,Of course . For you buy suitable products , at the beginning you can only buy one or two sample as testing .
Q4: Will you sign NDA for the any drawing we provide ?
A4: Yes , for protect the business secret and our cooperation , it is our duty to sign NDA .