Investment Casting Ge Locomotive Turbocharger Disc Assembly/Turbine Disc

• Customization: Available
• Type: Mechanical Turbocharger System
• Body Material: Alloy
• Model NO.: OEM manufacture
• Certification: ISO9001, SGS
• Electric Turbocharger Type: Centrifugal
• ETS Component: Turbine
• ETS Type: Axialflow
• Application: Ge Emd Alco
• Brand: Ge Emd Alco
• Material: Superalloy
• Casting Process: Investment Vacuum Casting
• Characteristics: High Heat Resistance and Corrosion
• Transport Package: Plywood
• Specification: customized
• Trademark: YILICASTING
• Origin: Weifang, Shandong, China.
• Production Capacity: 5000/Year

Product Description

Investment casting GE  locomotive turbocharger disc assembly/turbine disc

Usage:
Locomotive turbocharger parts nozzle ring, assembly with turbine disc and compressor wheel

Raw Material
Nickel base alloy inconel 718 or Stainless steel 310S. 

Part no. we produced in our factory now
126X1659-1    Impeller
126x1654        turbine wheel
126x1734       Disc without blade
41B514317P1 Tab Lock
126X1453-1    Nozzle Ring
 126x1491-1    Nozzle Ring
126x1555        Nozzle Ring
126x1586-1     Nozzle Ring
126x1621-1     Nozzle Ring
126x1725        Nozzle Ring
126x1879        Nozzle Ring
126x1907-1     Nozzle Ring
126x1917        Nozzle Ring
126x1918        Nozzle Ring
126x1926        Nozzle Ring
126x1938        Nozzle Ring
126x1950        Nozzle Ring
126x1951        Nozzle Ring
126x1957        Nozzle Ring
326x1123        Nozzle Ring
326x1189        Nozzle Ring

Production Process  Lost investment vacuum casting for Turbine Disc 

Production Capacity/ material of casting and machining

Item Name	Max Weight & Dimension		Material	Material Remarks
Lost wax investment Vacuum casting	50KG	Φ500mm	Nickel based alloy, Cobalt based alloy	In625,In713C,In713LC,In718,In738LC, In792,In939,Hastelloy X, K403, K4169, K417G, K418, K418B, K423A, K424, K438, K444, K452, K465, Mar-M246, Mar-M247, GTD-111, GTD-222, PWA1422, PWA1426, PWA1480, RENE N5,CMSX-4......
Aluminum alloy low pressure casting	120KG	Φ1200mm	Aluminum alloy	ZL101,ZL104,ZL105,ZL201A,319,356,A356,A357,C355,2A70,2618,6061,7075...
Five Axis CNC Machining	500KG	Φ700mm	Aluminum alloy, stainless steel, Ti Alloy	304L,309S,310S,316L,321, 410,630(17-4PH),7075,6061...

Company Profile
Shandong Yili Power Technology Co., Ltd., founded in 2009, a professional manufacturer and high standard and precision castings supplier.The main technology includes vacuum casting, low pressure casting and precision machining. Our main Products are turbine and turbo parts which are widely used in locomotive and marine turbochargers, industrial gas turbines, aviation engines,industrial blowers,compressors,pumps and other industries, especially for turbine wheels, turbine blades, compressor wheels, nozzle rings, nozzle guide vanes, etc. The raw materials we adopt mainly include the Nickel based alloy, Cobalt based alloy,aluminum alloy and stainless steel.
Over 20 years accumulated experience and development,we can complete whole production program from 3D model, mold design to casting and final machining.


Reputation
more than 30 patents including 10 invention patents
a member of Shandong Foundry Association
high-tech enterprise in Shandong Province
GB/T19001-2016/ISO9001:2015 quality management system certificate

Our Advantages

• Over Twenty years nickel alloy vacuum investment casting experience
• Use pure silica sol processing to make the shell and choose wax and Zircon power and sand.
• Casting surface roughness is Ra 1.6-3.2.
• Strictly control and record the whole casting produce process, ensure every product our customer get is qualified.

Production Equipment
6 Sets Wax injection machines
5 Sets Vacuum casting furnaces of different weights
3 Sets Low pressure casting furnaces
Constant temperature and humidity drying lines
MAZAK Five-axis CNC machining center
Four axis and three axis CNC machining center
Three axis creep grinding machine
Balance Machine
..........


Test and Inspection

Testing and Inspection	Machine Name
Material chemical composition analysis	Germany SPECTRO Spectrometer
Tensile strength test	Room temperature tensile test machine
	High temperature tensile test machine
Yield strength test	Creep test machine
Surface defect test	Fluorescent penetration test machine(FPT)
Internal defect test	Automatic X-ray inspection
Hardness test	Brinell hardness tester
	Rockwell hardness tester
Dimension measurement	Three coordinate measurement Germany ZEISS CMM
	Three dimensional (3D) scanner
Grain size test	Metallographical detector

Packaging
Use the Plastic foam to protect the goods very well, then pack the goods into plywood case or carton box.

Shipment
About 15-90 days after your order confirmation and down payment.

FAQ
Q1. Are you trading company or manufacture?
Shandong Yili was established in 2009, specializing in the production of turbine and turbo parts, CNC machining,high temperature alloys,aluminum alloy and stainless steel, brass products and one stop technical solutions.

Q2.Do you customize products according to our design drawings?
Yes, we are a professional manufacturing with an experienced team that can make customized products according to customer drawings, we can also reverse engineer drawings based on samples to produce large quantities of goods.

Q3.Will my design drawings be safe when you get it ?
Yes, we will not publish your design to a third party unless your permission is obtained. We can sign NDA before you send the drawings.

Q4.What material do you cast and machine?
We mainly cast and machine super alloy,aluminum alloy and stainless steel parts.

Q5.How can I get the quotation?
You can send us information for quote, such as drawings,material, weight,quantity, other requirements and standards, or samples.

Q6. Can I only buy a few samples as testing?
Of course, at the beginning You can buy one or two samples for testing.

Q7.What's your delivery time?
In general, the delivery time is within 15-90 days after payment.